Silicone Products
Custom Silicone Adult Products
Custom LSR silicone adult products manufactured via precision injection molding and overmolding. Support for varied geometries, hardness (30–50 Shore A), and customer-provided 3D drawings. ISO 9001 / ISO 13485 quality system. Product Overview We manufacture custom silicone components for intimate wellness and personal massager applications. Shown here are representative geometries from recent production runs—multiple shapes and colorways are supported based on customer specifications. All parts are produced in a clean, controlled assembly environment to ensure surface quality and consistency. Material & Hardness Material: Platinum-cure liquid silicone rubber (LSR), phthalate-free Hardness range: 30–50 Shore A (customizable per application) Color: custom-matched; translucent, skin-tone, and vibrant color options available Optional: biocompatibility / material certification available upon request Manufacturing Process LSR injection molding for complex geometries and thin-wall sections Overmolding and dual-shot capabilities for multi-material assemblies Post-molding deflashing, trimming, and surface finishing In-house mold design and electrode machining for rapid tooling Design & Customization We accept customer-provided 3D drawings (STEP / IGES / STL) and provide DFM feedback within 24 hours. Variations in cavity shape, wall thickness, hardness, and surface texture can be accommodated. Prototypes can be produced via SLA / CNC before final tooling to verify geometry and feel. Quality Assurance 100% visual inspection before packaging Dimensional verification with calipers / CMM for critical features Full traceability and inspection documentation available Processes managed under ISO 9001:2015 and ISO 13485:2016
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Silicone Products
Silicone Overmolded Parts for Premium Shower Components
Overview We specialize in precision silicone overmolding for premium shower components, including rotary knobs, sealing rings, positioning gears, and grip sleeves. These parts combine a rigid substrate (typically POM, PA, or brass insert) with a soft-touch silicone layer, providing waterproof sealing, anti-slip grip, smooth rotation, and long-term durability in wet environments. Material & Performance Silicone: Wacker ELASTOSIL® series, 30–60 Shore A Substrate options: POM, PA66, Brass, Stainless Steel Bond strength: ≥ 1.2 N/mm (peel test) Temperature range: -40°C to +180°C Waterproof rating: IP67 equivalent (with proper design) Manufacturing Process Insert molding / transfer molding with automatic rubber injection Secondary overmolding onto pre-machined plastic or metal inserts Post-cure treatment for optimal mechanical properties 100% visual inspection + functional torque/leak test Customization Options Color matching (any Pantone) Surface texture: matte, glossy, fine grain Hardness tuning per application (soft grip vs firm seal) Insert material and geometry tailored to your assembly Quality Assurance ISO 9001 certified facility In-process SPC control for bond strength and dimension FAIR (First Article Inspection Report) included with first order DFM review provided within 24 hours of receiving 3D file
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Silicone Products
Silicone molding for Valves
Material: Silicone FDA material Wacker R420 Process: Silicone molding. Very good quality, very high performance, Accurate dimensions
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Silicone Products
Medical Grade Silicone Respiratory Mask — Wacker ELASTOSIL® R 401/30
Medical Grade Silicone Anesthesia & Respiratory Mask Engineered for critical care and surgical environments, our medical-grade silicone respiratory masks are manufactured from Wacker ELASTOSIL® R 401/30 high-consistency silicone rubber (30 Shore A). This material is specifically formulated for repeated patient contact and passes FDA §177.2600, USP Class VI, ISO 10993, and BfR XV biocompatibility standards — making it suitable for anesthesia delivery, ICU ventilation, emergency resuscitation, and oxygen therapy. Material & Compliance The Wacker ELASTOSIL® R 401/30 compound delivers: • Hardness: 30 Shore A (optimal balance of softness and structural stability for facial sealing) • Tensile strength: ≥10 N/mm² | Elongation at break: ≥720% • Operating temperature range: -55°C to +210°C • Post-cured at 200°C for 4 hours to eliminate volatile residues, ensuring compliance with FDA extractable limits Manufacturing Process Produced via compression molding with peroxide curing (0.7% C1 crosslinker or 1.5% E-type), followed by mandatory secondary post-curing. Flash-free parting lines and burr-free edges are achieved through precision tooling and controlled compression parameters. Fluoropolymer-based mold release is used — no silicone oil residue that could compromise seal integrity or downstream bonding. Key Features • Airtight Seal: Ergonomic contour adapts to varied facial geometries, minimizing gas leakage during positive-pressure ventilation • Patient Comfort: 30 Shore A softness reduces pressure marks during prolonged use (2–8 hour procedures) • Sterilization Compatible: Withstands repeated autoclave (121°C / 134°C), ETO, and Gamma irradiation cycles without material degradation • Optical Clarity: Translucent natural finish allows clinical staff to visually inspect for condensation, secretions, or contaminants inside the mask • Reusable: Designed for multi-cycle use in hospital environments (subject to institutional sterilization protocols) Applications Anesthesia machines • ICU ventilators • Emergency resuscitation bags • Oxygen therapy circuits • CPAP/BiPAP interfaces • Neonatal respiratory support Customization & OEM Service We provide full OEM/ODM support for medical silicone respiratory products: • Custom hardness (20–60 Shore A), color matching, and branding • Integrated mold design and tooling development • Optional overmolding with rigid plastic frames (PC/ABS) • Assembly, packaging, and sterilization-ready delivery All parts are produced under ISO 9001:2015 and ISO 13485:2016 certified quality systems, with FAIR, CMM inspection, and full material traceability documentation available on request.
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