Lead Acid Battery Case Injection Mold

Product Description

OVERVIEW Custom-engineered lead acid battery case injection mold designed for high-volume manufacturing of durable plastic battery housings. This large-scale tooling solution features a single cavity configuration and is constructed from premium S136 stainless steel to ensure exceptional wear resistance, corrosion resistance, and dimensional stability over extended production cycles. MOLD SPECIFICATIONS • Application: Lead Acid Battery Case Production • Mold Type: Injection Mold (Custom Design) • Cavity Configuration: Single Cavity (Optimized for large part size and structural integrity) • Mold Base: Standard or Custom (LKM, HASCO, DME available) • Core/Cavity Material: S136 Stainless Steel (Pre-hardened, high polishability) • Surface Finish: High Gloss (Mirror Polish on A/B Surfaces) • Cooling System: Optimized baffle/tunnel cooling for uniform heat dissipation • Ejection System: Ejector pins & plates designed for safe part release KEY ADVANTAGES • Large Tooling Expertise: Proven capability in handling oversized molds with precision alignment. • Premium Material Selection: S136 steel delivers superior polishability and longevity, ideal for high-gloss finishes. • Precision Engineering: Tight tolerances ensure perfect fit and seal for battery case assemblies. • Efficient Production: Single cavity design balances cycle time with part quality for heavy-duty applications. • Durability: Resistant to corrosion and wear, reducing maintenance costs during mass production. TYPICAL APPLICATIONS • Automotive Lead Acid Battery Housings • Industrial UPS & Backup Power Systems • Marine & RV Deep Cycle Battery Cases • Renewable Energy Storage Enclosures DESIGN NOTE Large molds require careful thermal management and structural reinforcement. Our engineering team performs mold flow analysis (MFA) and stress simulation to validate cooling efficiency and prevent warping during production. QUALITY ASSURANCE All molds undergo rigorous FAI (First Article Inspection) and T0 trial runs. Critical dimensions, cooling channels, and ejection systems are verified before delivery. Full documentation (2D/3D drawings, BOM, operating manuals) provided. 12-month warranty on mold base; lifetime technical support available.

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